CNC milling inserts is a tool used in CNC machine tools. Its operation and maintenance play a vital role in ensuring machining accuracy and prolonging service life. Precautions for the operation of CNC inserts include the following:
First, safe operation
The operation of CNC inserts on CNC machine tools must pay attention to safety, comply with the operating procedures and safety operating specifications of machine tools, to avoid injury accidents caused by improper operation. Safety operation mainly includes the following aspects:
1. Wear appropriate protective equipment, including safety gloves, goggles, protective face masks, etc.
2. When clamping and unloading the CNC inserts, it is necessary to cut off the power supply of the machine tool, and keep the whole operation area without any idle people during operation.
3. Avoid touching or operating the rotating CNC inserts. Touching or operating the blade when it is rotating at a high speed may cause injury to personnel and damage to equipment.
4. Regularly check and maintain the status of CNC inserts, such as checking whether the hardness and material strength of blades are normal, whether there is damage, etc. If problems are found, they should be dealt with in time.
Second the correct use
The correct use of CNC inserts can improve the machining accuracy and production efficiency, mainly including the following aspects:
1. Select the appropriate CNC inserts according to the cutting surface shape, tool diameter, material, blade number, etc.
2. In the tool change, it is necessary to ensure that the equipment is in the shutdown state, and operate in strict accordance with the requirements of the production process, to ensure the machining accuracy and quality of each workpiece.
3 According to the material characteristics of the processing object, set the appropriate cutting parameters, to ensure the normal operation of the tool at work and prolong the service life.
4. For different processing processes, we can consider the way of multi-tool joint cutting, or introduce special CNC inserts equipment for special shapes and hole machining.
Third, maintenance
The daily maintenance of CNC inserts can effectively reduce the wear and damage of CNC inserts and improve the service life of CNC tool. The main maintenance items include the following:
1. Before using the numerical control blade, grayscale test can be carried out to check whether there is too much wear, crack and other problems.
2. In the process of machining, timely adjust the cutting parameters and fuel quantity, check and maintain the cooling system of CNC inserts to ensure the normal operation and machining accuracy.
3. After each machining, clean the CNC inserts in time and store them in a dry and safe environment.
4. Regularly grind and trim the edge of the CNC inserts, which can adjust the worn edge or replace the cutting edge.
In the actual operation process, the above points for attention to the use of CNC inserts play a large role. In the process of using CNC inserts, we need to have good technical quality and rigorous and serious working attitude to ensure the safety and precision of each production link.
Post time: May-15-2023